Whey filtration: a review of products, application, and pretreatment with transglutaminase enzyme.

In the cheese industry, whey, which is rich in lactose and proteins, is underutilized, causing adverse environmental impacts. The fractionation of its components, typically carried out through filtration membranes, faces operational challenges such as membrane fouling, significant protein loss during the process, and extended operating times. These challenges require attention and specific methods for optimization and to increase efficiency. A promising strategy to enhance industry efficiency and sustainability is the use of enzymatic pre-treatment with the enzyme transglutaminase (TGase). This enzyme plays a crucial role in protein modification, catalyzing covalent cross-links between lysine and glutamine residues, increasing the molecular weight of proteins, facilitating their retention on membranes, and contributing to the improvement of the quality of the final products. The aim of this study is to review the application of the enzyme TGase as a pretreatment in whey protein filtration. The scope involves assessing the enzyme's impact on whey protein properties and its relationship with process performance. It also aims to identify both the optimization of operational parameters and the enhancement of product characteristics. This study demonstrates that the application of TGase leads to improved performance in protein concentration, lactose permeation, and permeate flux rate during the filtration process. It also has the capacity to enhance protein solubility, viscosity, thermal stability, and protein gelation in whey. In this context, it is relevant for enhancing the characteristics of whey, thereby contributing to the production of higher quality final products in the food industry. © 2023 Society of Chemical Industry.

Biochar-immobilized Bacillus spp. for heavy metals bioremediation: A review on immobilization techniques, bioremediation mechanisms and effects on soil.

Heavy metals contamination present risks to ecosystems and human health. Bioremediation is a technology that has been applied to minimize the levels of heavy metals contamination. However, the efficiency of this process varies according to several biotic and abiotic aspects, especially in environments with high concentrations of heavy metals. Therefore, microorganisms immobilization in different materials, such as biochar, emerges as an alternative to alleviate the stress that heavy metals have on microorganisms and thus improve the bioremediation efficiency. In this context, this review aimed to compile recent advances in the use of biochar as a carrier of bacteria, specifically Bacillus spp., with subsequent application for the bioremediation of soil contaminated with heavy metals. We present three different techniques to immobilize Bacillus spp. on biochar. Bacillus strains are capable of reducing the toxicity and bioavailability of metals, while biochar is a material that serves as a shelter for microorganisms and also contributes to bioremediation through the adsorption of contaminants. Thus, there is a synergistic effect between Bacillus spp. and biochar for the heavy metals bioremediation. Biomineralization, biosorption, bioreduction, bioaccumulation and adsorption are the mechanisms involved in this process. The application of biochar-immobilized Bacillus strains results in beneficial effects on the contaminated soil, such as the reduction of toxicity and accumulation of metals in plants, favoring their growth, in addition to increasing microbial and enzymatic activity in soil. However, competition and reduction of microbial diversity and the toxic characteristics of biochar are reported as negative impacts of this strategy. More studies using this emerging technology are essential to improve its efficiency, to elucidate the mechanisms and to balance positive and negative impacts, especially at the field scale.

Whey-based polymeric films for food packaging applications: a review of recent trends.

The food industry is always looking for new strategies to extend the shelf life of food. In recent years, the focus has been on edible films and coatings. These play an essential role in the quality, safety, transport, storage, and display of a wide variety of fresh and processed foods and contribute to environmental sustainability. In this sense, this study aimed to carry out a bibliometric analysis and literature review on the production of whey-based films for application in food packaging. Whey-based films have different characteristics when compared to other biopolymers, such as antimicrobial and immunomodulatory capacity. A wide variety of compounds were found that can be incorporated into whey films, aiming to overcome their limitations related to high solubility and low mechanical properties. These compounds range from plasticizing agents, secondary biomacromolecules added to balance the polymer matrix (gelatin, starch, chitosan), and bioactive agents (essential oils, pigments extracted from plants, and other antimicrobial agents). The most cited foods as application matrix were meat (fish, chicken, ham, and beef), in addition to different types of cheese. Edible and biodegradable films have the potential to replace synthetic polymers, combining social, environmental, and economic aspects. The biggest challenge on a large scale is the stability of physical, chemical, and biological properties during application. © 2022 Society of Chemical Industry.

Gelatin films from wastes: A review of production, characterization, and application trends in food preservation and agriculture.

Gelatin is the product resulting from collagen denaturation, which, in addition to conventional sources of extraction, can be recovered from wastes and byproducts rich in collagen widely generated by the industrial activities of poultry and cattle slaughterhouses and the fishing industry. Given the properties of good film-forming ability, nontoxicity, and biocompatibility for the addition of other compounds to obtain composite materials, gelatin is a potential polymer for the production of biodegradable films and, if extracted from waste sources, can contribute to the reduction of environmental pollution and positively impact several of the Sustainable Development Goals from the United Nations Organization. The gelatins extracted from porcine, poultry, and fish skins and untanned bovine hide wastes, or by-products can be used for the production of packaging films or edible coatings, while chromium-tanned leather wastes can be applied with mulching films in agriculture aiming at greater crop yield for food production. Also, the crosslinking of gelatin protein chains and the addition of plasticizers and other additives have shown promising results in improving gelatin films' mechanical, barrier, and solubility properties. In this sense, this paper reviewed gelatin-based films from wastes, covering the main characteristics of gelatin, techniques for film production and characterization, and applications of obtained films for the food field, in addition to considerations about social, environmental, and economic aspects.

Nutrient balance for anaerobic co-digestion of tannery wastes: Energy efficiency, waste treatment and cost-saving.

The macronutrients ratio present in tannery wastes is normally not ideal for anaerobic digestion (AD). In most cases, it is necessary to add nutrients to obtain a more balanced AD process and to ensure favorable conditions for the growth and metabolism of microorganisms. The aim of this study was to verify the influence of the components of nutrient solution added to AD of tannery wastes with regard to the energy and waste treatment efficiency and to the cost-saving analysis. The findings provides better understanding of the nutritional requirement of co-AD of tannery wastes, with the highest value of biogas production of 30.14 mL/g of added VSS, besides representing a step in the search for a more balanced, efficient and viable process. The results obtained proving the competitiveness of co-AD of tannery wastes instead of disposing it in landfills (saving off about 71% in terms of electric consumption).

Steam Explosion in alkaline medium for gelatine extraction from chromium-tanned leather wastes: time reduction and process optimization.

Alkaline hydrolysis of chromium-tanned leather wastes (CTLW) is a well-known process that allows the extraction of its most valuable portion: the protein. However, alkaline hydrolysis is time-consuming. It usually takes from 2 to 10 h to be completed. In this work, alkaline hydrolysis was performed in a steam explosion reactor, using CaO as the alkalinizing agent and aiming at a short-time process. Three different temperatures and residence times were tested: 130, 140, and 150°C; 5, 10, and 15 min. When performed at 140°C for 10 min, the steam explosion in alkaline medium resulted in the optimum combination of protein extraction yield (30%) and gelatine quality (viscosity of 2.4 cP at 25°C in a 24.6 g/L protein solution - 39 kDa of molecular mass [Formula: see text]w). Not only a high extraction yield was achieved, but when compared to traditional methods, steam explosion in alkaline medium reduced the process time by a factor that varied from 12 to 36 times. It also reduced chromium content in the gelatine by a factor that varied from 16 to 96 times. Finally, to produce a high quality product, the ash content of the gelatine was reduced from 11.8% (dry basis) to 1.2% (dry basis) through diafiltration. This purification allows the application of the gelatine, for example, in the production of polymeric films.

Starch-gelatin film as an alternative to the use of plastics in agriculture: a review.

BACKGROUND: The technological advances in agriculture, driven by the increased demand for food attributed to population growth, have led to the search for technologies that allow greater control over the variables that interfere in crop yield. Several techniques stand out for optimizing yield capacity, including cultivation in a protected environment, mulching and low tunneling. To expand the use of these techniques, synthetic petroleum-based polymers are employed due to their low cost, easy processing, and lightness. However, they take a long time to degrade, and, since they are discarded at the end of each cycle of cultivation, end up accumulating in the environment causing irreversible damage. RESULTS: The use of biodegradable films, made of starch and/or a protein source such as gelatin, has been studied as a promising alternative. Both stand out because of their film-forming ability, and because they come from abundant sources and are biodegradable. CONCLUSION: This study aimed to review the current findings on starch and gelatin films that can be used as alternatives to conventional plastics in agricultural crops. © 2019 Society of Chemical Industry.

Production and characterization of poly(3-hydroxybutyrate) generated by Alcaligenes latus using lactose and whey after acid protein precipitation process.

Whey after acid protein precipitation was used as substrate for PHB production in orbital shaker using Alcaligenes latus. Statistical analysis determined the most appropriate hydroxide for pH neutralization of whey after protein precipitation among NH4OH, KOH and NaOH 10%w/v. The results were compared to those of commercial lactose. A scale-up test in a 4L bioreactor was done at 35°C, 750rpm, 7L/min air flow, and 6.5 pH. The PHB was characterized through Fourier Transform Infrared Spectroscopy, thermogravimetry and differential scanning calorimetry. NH4OH provided the best results for productivity (p), 0.11g/L.h, and for polymer yield, (YP/S), 1.08g/g. The bioreactor experiment resulted in lower p and YP/S. PHB showed maximum degradation temperature (291°C), melting temperature (169°C), and chemical properties similar to those of standard PHB. The use of whey as a substrate for PHB production did not affect significantly the final product quality.

Nanofibrillated cellulose from tobacco industry wastes.

Tobacco stems waste underwent steam explosion pulping for nanofibrillated cellulose (NFC) production. In order to obtain NFC hydrogels, the pulp obtained by steam explosion was bleached and refined in a grinder employing specific energy of up to 5067kWh/t. Eucalyptus kraft pulp was processed under the same conditions to produce NFC hydrogels, later used in order to compare with NFC hydrogels from tobacco stems waste. According to statistical analysis, the optimum tobacco stems pulping condition was obtained with a severity index of log3.0 and active alkali of 16.25%. These conditions allowed obtaining a bleached pulp with Schopper Riegler degree of 46. Electronic microscopy with field emission showed a higher presence of nanofibers in the tobacco stems pulp than in commercial eucalyptus kraft pulp, both after refining. Thermal analysis indicated that tobacco stems pulp degrade at lower temperatures than eucalyptus kraft pulp. FTIR analysis did not indicate chemical bonding differences between the two pulps.

Optimization of the unhairing leather processing with enzymes and the evaluation of inter-fibrillary proteins removal: an environment-friendly alternative.

In this work is described the isolation of a new proteases-producing strain of Bacillus subtilis, screened from aerobic tannery sludge, to be applied in leather production. The optimization of culture conditions to enhance the proteolytic activity was carried out using central composite design. The enzymatic extract was characterized and the hide unhairing and the inter-fibrillary removal capabilities of the enzymatic extract were evaluated by scanning electron microscopy and by the determination of proteoglycans and glycosaminoglycans. The leather quality obtained with this enzymatic preparation was assessed for possible damages to hide collagen by measuring the amount of hydroxyproline released into the reaction medium. Temperature was the most significant factor for culture conditions optimization. The crude enzymatic extract showed the best values for proteolytic activities at pH 9 and 10, temperature between 37 and 55 °C, and showed good thermal stability up to 45 °C. The treated hides presented few remaining hairs; for the enzymatic process, the removal of inter-fibrillary proteins was approximately fourfold for glycosaminoglycans and sixfold for proteoglycans, when compared with the conventional unhairing process. The enzyme application was successful for hide treatment, suggesting that this enzymatic preparation can be used in an environment-friendly leather production to replace the conventional chemical process.

Production of basic chromium sulfate by using recovered chromium from ashes of thermally treated leather.

Leather wastes tanned with chromium are generated during the production process of leather, hence the wastes from hand crafted goods and footwear industries are a serious environmental problem. The thermal treatment of leather wastes can be one of the treatment options because the wastes are rich in chromium and can be used as a raw material for sodium chromate production and further to obtain several chromium compounds. The objective of this study was to utilize the chromium from leather wastes via basic chromium sulfate production to be subsequently applied in a hide tanning. The obtained results have shown that this is the first successful attempt to achieve desired base properties of the product. The result was achieved when the following conditions were applied: a molar ratio between sodium sulfite and sodium dichromate equal to 6; reaction time equal to 5 min before addition of sulfuric acid; pH of sodium dichromate solution equal to 2. Summarizing, there is an opportunity to utilize the dangerous wastes and reused them in the production scheme by minimizing or annulling the environmental impact and to attend a sustainable process development concept.